SJD 6-A22

About these operating instructions

• Read these operating instructions before the product is used or operated for the first time. This is a prerequisite for safe, trouble-free handling and use of the product.
  
• Observe the safety instructions and warnings in these operating instructions and on the product.
  
• Always keep the operating instructions with the product and make sure that the product is accompanied by these operating instructions only, when the product is given to other persons.
  

Explanation of symbols used

Warnings

Warnings alert persons to hazards that occur when handling or using the product. The following signal words are used:

Symbols in the documentation

The following symbols are used in this document:

	Read the operating instructions before use.
	Instructions for use and other useful information
	Dealing with recyclable materials
	Do not dispose of electric equipment and batteries as household waste

Symbols in the illustrations

The following symbols are used in illustrations:

	These numbers refer to the corresponding illustrations found at the beginning of these operating instructions
	The numbering reflects the sequence of operations shown in the illustrations and may deviate from the steps described in the text
	Item reference numbers are used in the overview illustrations and refer to the numbers used in the product overview section
	This symbol is intended to draw special attention to certain points when handling the product.

Product-dependent symbols

Symbols on the product

The following symbols can be used on the product:

	Stroke rate under no load
	Direct current (DC)
	The product supports wireless data transmission compatible with iOS and Android platforms.
	Li-ion battery
	Hilti Li-ion battery type series used. Observe the information given in the section headed Intended use .
	Never use the battery as a striking tool.
	Do not drop the battery. Never use a battery that has suffered an impact or is damaged in any other way.

Product information

products are designed for professional users and only trained, authorized personnel are permitted to operate, service and maintain the products. This personnel must be specifically informed about the possible hazards. The product described and its ancillary equipment can present hazards if used incorrectly by untrained personnel or if used not in accordance with the intended use.
The type designation and serial number are printed on the type identification plate.

• Write down the serial number in the table below. Always quote this information when you contact a Hilti representative or Hilti Service to inquire about the product.
  Product information

  Orbital-action jig saw	SJD 6-A22
  Generation	01
  Serial no.

Declaration of conformity

We declare, on our sole responsibility, that the product described here complies with the applicable directives and standards. A copy of the document issued by the certification body can be found at the end of this documentation.
The technical documentation is filed here:
Hilti Entwicklungsgesellschaft mbH | Tool Certification | Hiltistrasse 6 | 86916 Kaufering, Germany

General power tool safety warnings

WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
  
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
  
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
  

Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
  
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
  
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
  
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
  
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
  
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
  

Personal safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
  
• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
  
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
  
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
  
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
  
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
  
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
  
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
  

Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
  
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
  
• Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
  
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
  
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
  
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
  
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
  
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
  

Battery tool use and care

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
  
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
  
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
  
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
  
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
  
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130° C (265 °F) may cause explosion.
  
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.
  

Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
  
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.
  

Safety instructions for reciprocating saws

• Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
  

• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body leaves it unstable and may lead to loss of control.
  

Additional safety instructions

Personal safety

• Use the power tool only when it is in technically faultless condition.
  
• Never tamper with or modify the tool in any way.
  
• Keep the grips clean and dry.
  
• Suitable protective glasses, ear protection and protective gloves must be worn while the power tool is in use.
  
• Wear protective gloves when changing the accessory tool. Touching the accessory tool presents a risk of injury (cuts or burns).
  
• Wear eye protection. Flying fragments present a risk of injury to the body and eyes.
  
• Do not look directly into the light source (LEDs) incorporated in the power tool and do not direct the light at other persons’ faces. This presents a risk of dazzling or eye damage.
  
• Before beginning the work, check the hazard classification of the dust that will be produced. Use an industrial vacuum cleaner with an officially approved protection classification in compliance with locally applicable dust protection regulations.
  
• Make sure that the workplace is well ventilated and, where necessary, wear a respirator appropriate for the type of dust generated. Contact with or inhalation of the dust may cause allergic reactions and/or respiratory or other diseases to the operator or bystanders. Certain kinds of dust are classified as carcinogenic such as oak and beech dust, especially in conjunction with additives for wood conditioning (chromate, wood preservative). Material containing asbestos may be handled only by specialists.
  
• Take breaks between working and do physical exercises to improve the blood circulation in your fingers. Exposure to vibration during long periods of work can lead to disorders of the blood vessels and nervous system in the fingers, hands and wrists.
  

Electrical safety

• Before beginning work, check the working area for concealed electric cables or gas and water pipes. External metal parts of the power tool may give you an electric shock if you damage an electric cable accidentally.
  

Careful handling and use of electric tools

• Secure the workpiece. A workpiece clamped in a vice or secured by some other clamping device is more secure than when held only by hand.
  

Special safety instructions for jig saws

• Always guide the product away from your body when working with it.
  
• Never position your hands ahead of or on the saw blade.
  
• Never cut into unknown materials and keep the line of cut above and below the workpiece free of obstacles.
  
• Never reach or grip below the workpiece while cutting.
  

Careful handling and use of batteries

• Observe the special guidelines applicable to the transport, storage and use of lithium-ion batteries.
  
• Do not expose batteries to high temperatures, direct sunlight or fire.
  
• Do not disassemble, crush or incinerate batteries and do not subject them to temperatures over 80 °C (176 °F).
  
• Do not use or charge batteries that have suffered mechanical impact, have been dropped from a height or show signs of damage. In this case, always contact your Hilti  Service .
  
• If the battery is too hot to touch it may be defective. Put the battery in a place where it is clearly visible and where there is no risk of fire, at an adequate distance from flammable materials. Allow the battery to cool down. If it is still too hot to touch after an hour, the battery is faulty. Contact Hilti Service .
  

Product overview

1. Lockbutton
   
2. On/off switch
   
3. Grip
   
4. Stroke rate regulator thumbwheel
   
5. Battery state of charge indicator
   
6. Battery release button
   
7. Battery
   
8. Air vents
   
9. Suction adapter
   
10. Catches
    
11. Base plate
    
12. Cutting angle adjustment scale
    
13. Orbital-action adjustment lever
    
14. Saw blade
    
15. Contact guard
    
16. Guard
    
17. Blade holder
    
18. LED light
    
19. Saw blade release lever
    
20. Anti-splinter insert
    
21. Electric supply for the SJD DRS-6A dust removal module (accessory)
    

Intended use

The product described is a hand-held cordless orbital-action jig saw. It is designed to be used for cutting plastic, wood and metal as well as drywall board and gypsum fiberboard.

The product is equipped with a removable connector for an optional vacuum cleaner / dust removal hose. This connector is designed to fit standard suction hoses. In order to connect the suction hose to the product, use of a suitable adapter may be necessary.

• Use only Hilti Li‑ion batteries of the B 22 series with this product.

• Use only Hilti battery chargers of the C4/36 series to charge these batteries.

• Use this product only with saw blades equipped with a T-shank.

Possible misuse

• Use of the product to cut off tree branches or to cut the trunk of a tree is not permissible.
  
• Use of the product to cut hazardous materials is not permissible.
  
• Use of the product in a damp or wet environment is not permissible.
  

• Keep objects such as paper clips, coins, keys, nails, screws, or other small metal objects, which could cause a short circuit, away from the electric power supply for the dust removal module. A short circuit between the contacts may result in burning injuries or fire.
  

State of charge display

The charge state of the Li‑ion battery is displayed after pressing one of the release buttons lightly (press only until slight resistance is felt).

Status	Meaning
4 LEDs light.	Charge state: 75 % to 100 %
3 LEDs light.	Charge state: 50 % to 75 %
2 LEDs light.	Charge state: 25 % to 50 %
1 LED lights.	Charge state: 10 % to 25 %
1 LED blinks.	Charge state: < 10 %

Dust blower

The dust blower directs a jet of air toward the saw blade in order to keep the cutting line free of dust.

Stroke rate

The stroke rate can be adjusted by turning the thumbwheel. Position 1 corresponds to 800 strokes per minute and position 6 corresponds to 3000 strokes per minute.
Depending on how far the on/off switch is pressed, the stroke rate begins at 75 strokes per minute and increases to the stroke rate set by the thumbwheel.

4 orbital-action settings

The 4 orbital-action settings allow cutting performance and quality of cut to be adjusted to suit the material to be cut. The orbital-action adjustment lever is used to set the power tool to one of the 4 settings.
The lower the orbital-action setting, the finer and cleaner the cut edges will be. The optimum setting can be determined by carrying out practical tests.

Status	Meaning
Position 0	No orbital action
Position 1	Low orbital action
Position 2	Medium orbital action
Position 3	High orbital action

Lockbutton

The lockbutton has three positions.

• The middle position is the normal position: The lockbutton can be seen on the left and on the right. In this position, for example, the stroke rate can be adjusted.
  The on/off switch can be pressed and released.
  
• The lockbutton can be seen only on the left: Transport position (the tool cannot start)
  The on/off switch is locked and cannot be pressed.
  
• The lockbutton can be seen only on the right: After the tool has been switched on (on/off switch fully pressed), the lockbutton can be pushed to the right to lock the switch in the “on” position. To release the lock, press the on/off button again.
  

Anti-splinter insert

The product can be equipped with an anti-splinter insert.
The anti-splinter insert helps prevent splintering on the surface of wood materials when cutting.

Automatic switch-off

If the on/off switch is pressed continuously for longer than 15 minutes (e.g. during transport or storage), the tool switches itself off automatically. This prevents deep discharge of the battery.

SJD DRS-6A dust removal module (accessory)

The SJD DRS‑6A dust removal module is an accessory for the Hilti SJD 6-A22 orbital-action jig saw.
It collects a high percentage of the dust generated and can be quickly and easily attached to the orbital-action jig saw. The dust removal module is equipped with a suction fan. This fan is driven by its own motor. When the orbital-action jig saw is switched on the dust removal module draws its electric power from the power tool’s battery. The dust removal module is not suitable for working on materials containing asbestos, metal dust and glass- or carbon-fiber dust. Use of the dust removal module to pick up damp or explosive dust, chips or shavings is not permissible.

Items supplied

Orbital-action jig saw with saw blade, guard, dust removal adapter, anti-splinter insert, operating instructions, hex key.
You can find other system products approved for your product at your local Hilti Center or online at: www.hilti.com

Charging the battery

1. Before charging the battery, read the operating instructions for the charger.
   
2. Make sure that the contacts on the battery and the contacts on the charger are clean and dry.
   
3. Use an approved charger to charge the battery.
   

Inserting the battery

1. Charge the battery fully before using it for the first time.
   
2. Push the battery into the product until it engages with an audible click.
   
3. Check that the battery is seated securely.
   

Removing the battery

1. Press the battery release buttons.
   
2. Remove the battery from the tool.
   

Fitting the saw blade

1. Remove the battery.
   

2. Push the saw blade (teeth facing the cutting direction) into the blade holder until it engages.
   
3. Grip and pull the saw blade to check that it is held securely.
   

Fitting the guard

1. Remove the battery.
   

2. Push the guard onto the power tool from the front until it clicks into place.
   
   The guard can be fitted only when the base plate is in the normal position (zero degrees position).
   

Fitting the dust removal adapter

1. Push the dust removal adapter on to the base plate horizontally from the rear until both catches engage at the side.
   
2. Connect the vacuum cleaner hose to the dust removal adapter.
   

Using a dust extractor

1. Fit the guard.
   
2. Always use a dust extractor when working over a lengthy period with wood or materials that can cause high dust concentrations.
   

Switching on

1. Insert the battery.
   
   A safety interlock ensures that the tool doesn’t start when the tool is first switched on and the battery then fitted, i.e. slid into place on the tool.
   
2. Check that the lockbutton is in the middle position.
   
3. Press the on/off switch.
   
4. To lock the switch in the “on” position, then push the lockbutton to the right.
   
5. To release the lockbutton, press the on/off switch again.
   
   • The lockbutton then returns to the middle position.
     

Plunge cutting

1. Set the orbital-action adjusting lever to position 0.
   
2. Bring the front edge of the base plate into contact with the workpiece.
   
3. Hold the product securely and press the on/off switch.
   
4. Press the product firmly against the workpiece and begin the plunge cut by slowly reducing the angle of attack.
   
5. Once the blade has penetrated right through the workpiece, bring the product into its normal working position.
   
   • The base plate then lies flat on the working surface.
     
6. Continue to saw along the cutting line.
   

Switching off

• Release the on/off switch.
  
  To lock the switch in the “off” position, push the lockbutton to the left.
  

Removing the suction adapter

1. Press the two retaining catches inwards.
   

2. Pull the suction adapter away from the base plate toward the rear.
   
3. Pull the vacuum cleaner hose off the suction adapter.
   

Removing the guard

1. Remove the battery.
   

2. Tilt the guard slightly and pull it off toward the front.
   

Ejecting the saw blade

1. Remove the battery.
   

2. Push the saw blade release lever to the side, as far as it will go.
   
   • The saw blade will be released and ejected.
     

Cleaning the suction adapter

1. Remove the battery.
   
2. Remove the suction adapter.
   
3. Clean the suction adapter.
   
4. Check that the catches are undamaged.
   
5. Fit the dust removal adapter.
   

Cleaning the saw blade

1. Clean resin deposits from used saw blades at regular intervals.
   
2. Place the saw blades in a bath of kerosene (paraffin oil) or commercially-available resin remover for 24 hours.